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Title: Lean Thinking : Banish Waste and Create Wealth in Your Corporation
ISBN: 0684810352
Author:
James P. Womack
Daniel T. Jones
Publicate Date: 1996-09-09
Publish: 1996-09-09
List Price: $26.00
Average Customer Rating: 4.0
Format: Hardcover
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Amazon Lowest New Price: $4.88
Amazon Lowest Used Price: $1.12
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| Customer Review: |
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1: Lean principles & theory... this is not a guide or handbook
This book is a very good introduction to "lean manufacturing". I would say it is aimed at managers or other interested people in implementing lean manufacturing in their organizations. It is a perfect book to gain adepts for the lean cause, so if you are finding resistance in your organization to implement it, you could give out some copies of this book.
This book is more a general reading book (basics & benefits, resistance you might encounter, etc.) than a deep study or detailed guide. If you need deeper knowledge of the different tools, more specific applications or more detail on how to apply them, you will require other literature.
Another introduction to the subject is a novel called The Gold Mine: A Novel of Lean Turnaround, both books address the topic highlighting different key aspects of lean, so reading both gives you probably a broader perspective. The gold mine goes a little deeper into the subjects and its emphasis on key concepts is very appealing.
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2: Becoming Lean and Mean!
The only way to be competitive in the world marketplace is to be much more efficient. In other words "lean and mean." Efficient at engineering, efficient at manufacturing and efficient at meeting/exceeding customer expectations are all keys to becoming more competitive.
This book and their Machine that Changed the World are good resources for manufacturing facilities more lean. And...lean thinking leads to more lean thinking.
Using the Toyota system as a guide, Womack and Jones address how companies can eliminate waste and increase profits. They write:
"Our earnest advice to lean firms today is simple: To hell with your competitors; compete against perfection by identifying all activities that are muda and eliminating them. This is absolute rather than a relative standard which can provide the essential North Star for any organization."
Well written with many telling examples. Recommended!
The Re-Discovery of Common Sense: A Guide to: The Lost Art of Critical Thinking
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3: A classic, must read
I was fortunate enough to participate in the Pratt & Whitney lean transformation described in Lean Thinking.
While it is not a "how to" book, it does a good job of describing the lean initiatives undertaken.
This book is a classic "lean must read."
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4: Very readable look at "Lean Thinking"
Lean is a specific management technique to make an organization more efficient (and a private sector company more profitable). This book is a well written introduction to the subject. The authors, James Womack and Daniel Jones, provide lots of examples to illustrate their basic points. Thus, this is a very useful introduction to the subject, for those of us who are not experts on this matter.
To start at the beginning. . . . The enemy is "Muda," a Japanese word that means "waste," in all of its manifestations. Lean is an approach to reducing Muda. Pie in the sky? Toyota is one of the pioneers in this movement, and it is now the # 1 automaker in the world--so, maybe, we ought to pay some attention to the concept. As the authors note (Page 15): ". . .Muda is everywhere." And the antidote to muda is lean.
The Introduction itself does a nice job of laying out the key concepts of Lean. Then, each part of the book builds on that foundation. Key points: (1) Value. Value is defined by the ultimate customer. The problem? Corporations and other organizations often think that they know best and do not really understand what the end user wishes as value. As the authors note (Page 19): "Lean thinking therefore must start with a conscious attempt to precisely define value in terms of specific products with specific capabilities offered at specific prices through as dialogue with specific customers." (2) The Value Stream. This is the actions needed to bring (Page 19) ". . .a specific product (whether a good or a service. . .) through the three critical management tasks of any business." (3) Flow. Outline the step-by-step process by which goods and services are delivered and identify muda, so that waste can be reduced/eliminated. (4) Pull. Develop a process such that customers pull the product from the source/supplier. (5) Perfection. Keep working on improving the product/output, by incremental changes leading to further reduction of muda.
Examples abound. Think of the miserable experience these days of flying from place to another. Muda is everywhere (see the discussion on pages 32-35).
Part I lays out the lean principles in much more detail (Value through Perfection, steps 1 through 5 already summarized). Part II explores lean in more detail (including comparing lean versus the German approach). And so on.
Want to know about lean? This is a pretty good introduction, as far as I can tell, for a lay audience. I'm not an expert, but I think that I have learned quite a bit of value from reading this work.
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5: Eye-opening!
The book was truly eye-opening for me! Having spent more than enough time with management consultants and the "programs of the week," misguided Six Sigma projects, etc., I am very cautious about "new" programs. The simple, clear, transformational philosophy of the book was amazing to me. While the book does not outline the steps to take for making a Lean transformation, it should be required reading, before any venture into Lean management. Without an understanding of the philosophy behind Lean, many people mistakenly try to use it as a "tool" to cut costs, which will fail miserably. Lean - the new paradigm.
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